How to Extend the Lifespan of Burgmann Mechanical Seal with Proper Installation and Handling Techniques

How to Extend the Lifespan of Burgmann Mechanical Seal with Proper Installation and Handling Techniques

Mechanical seals are essential components in various industrial applications to prevent leakage between different media. Burgmann mechanical seals are well-known for their durability and reliability, but they also require proper installation and handling techniques to extend their lifespan. In this article, we will discuss how to install and handle Burgmann mechanical seals to ensure their longevity.

Understanding the Basics of Mechanical Seals

Before diving into the installation and handling techniques for Burgmann mechanical seals, it's essential to know the basics of mechanical seals. A mechanical seal is a device that prevents the leakage of fluid between two surfaces. They're commonly used in pumps, compressors, and other equipment that require a seal between the rotating shaft and the stationary housing.

Mechanical seals consist of two main components: stationary and rotating faces. The stationary face is attached to the equipment housing, while the rotating face is attached to the rotating shaft. Between these two faces, a seal is formed that prevents fluid from escaping.

Proper Installation Techniques

Proper installation is critical to the success of any mechanical seal, including Burgmann mechanical seals. Here are some essential installation techniques to follow:

1. Cleanliness

The installation site must be clean and free of debris, rust, and other contaminants that can damage the seal. If the equipment housing is not clean, use a cleaning agent to remove any dirt or rust. The same goes for the rotating shaft and the seal faces.

2. Lubrication

Lubricate the seal with the correct lubricant recommended by the manufacturer to prevent friction and wear. Make sure to apply enough lubricant to both the stationary and rotating faces.

3. Correct Alignment

Proper alignment is vital to prevent the seal from failing prematurely. Align the equipment according to the manufacturer's specifications, and make sure the shaft is centered with the housing. Misalignment can cause the faces to rub against each other, resulting in excessive wear and leakage.

4. Torque Control

Tighten the fasteners to the correct torque level recommended by the manufacturer. Over-tightening can cause damage to the seal, while under-tightening can result in leaks.

5. Test Run

Run the equipment at a low speed to check for any unusual vibrations or noises, indicating potential problems with the seal. If everything appears to be working correctly, increase the speed gradually and check again.

Proper Handling Techniques

Besides installation, proper handling is also essential to prolong the life of Burgmann mechanical seals. Here are some handling techniques to follow:

1. Storage

If the seal is not installed immediately, store it in a clean and dry place away from direct sunlight, heat, and humidity. Make sure it's adequately labeled and protected from damage.

2. Handling Tools

Use proper handling tools to avoid damage to the seal faces. Nylon-faced hammers, rubber mallets, and non-metallic pry bars are recommended to prevent scratches, dents, or other damages.

3. Cleanliness

Clean the seal before handling to ensure it's free of any debris or contaminants that can damage the faces. Use clean, lint-free cloths and non-abrasive cleaning agents.

4. Recommended Tightening Procedures

Follow the recommended tightening procedure based on the seal type to avoid over-tightening, which can damage the seal faces. Don't use impact wrenches or other power tools to tighten fasteners.

5. Transport

Always transport the seal in its original packaging to prevent damage during transit. Avoid exposing it to extreme temperatures, vibration, or drop.

Benefits of Proper Installation and Handling Techniques

Following proper installation and handling techniques for Burgmann mechanical seals can provide several benefits. Some of these benefits include:

1. Longer Lifespan

Proper installation and handling techniques can extend the life of the seal, reducing the frequency of replacements and maintenance.

2. Improved Performance

Mechanical seals that are installed and handled correctly have better performance, resulting in higher reliability and productivity.

3. Reduced Costs

Less frequent replacement and maintenance of the seals can lead to cost savings for the company.

Conclusion

Proper installation and handling techniques are key to extending the lifespan of Burgmann mechanical seals. These techniques include cleanliness, lubrication, correct alignment, torque control, and test run during installation, while cleanliness, handling tools, recommended tightening procedures, transport, and storage are vital during handling. Implementing these techniques can provide several benefits, including a longer lifespan, improved performance, and reduced costs for the company.